Has anyone here built an "in the white kit"? I have been thinking I want to build a 36 cal for squirrel hunting and am not ready to just build one from parts. I was looking at the kits from TVM. Does anyone have any experience working with their kits? I was thinking a Poor Boy flintlock.
I can speak directly to this. Several years back I wanted another flinter, so I figured getting a few other folks to order up parts kits at the same time might get us a break in price. Boy, howdy! They bent over backwards to make good on the deal at TVM for the six of us. Two of the kits were the poor boys in the white. One guy had his gun assembled and shooting a week later.
Definitely call and ask exactly what they have inletted in the kit. Having a few under my belt, I always have them inlet the butt plate for me, seriously aggravating work trying to get that dang thing set...a three axis puzzle! With brass buttplates, you can get close then use a dead blow plastic mallet or heavy wooden mallet to bash it into fitting (no kidding, couple of well placed wallops and she's good). Barrel channels are not particularly hard, just time consuming. Chisel a little, fit, mark, chisel a little more. Repeat until you are pretty much brain dead. Straight barrels are the easiest, a swamped barrel less so. You pay for that sweet, light barrel with sweat and frustration, but I think it is worth it. In either case, whether you inlet or have them inlet, ALWAYS bed the barrel in the stock with Brownell's Glass Bedding. It's cheap enough insurance against having that thin rail of the forestock break on you.
As for the lock inletting, despite having to assemble and disassemble the lock mechanism repeatedly, I think it is one of the easiest parts to inlet. And you better learn to assemble and disassemble your lock. They are really not as complex as you might think. So when you order the gun, ask him to add on a lock spring vise. NEVER USE A VISE GRIP PLIERS, unless you like breaking springs, ordering new ones, and struggling to fit them to the lock over and over!
Usually, "in the white" is all but finished with stain/oil and the steel blued. But call Jack Garner up and ask him detailed questions. And ultimately, if you get to a step and don't know how to proceed, you can always ask questions. Call Eric Krewson, day or nite.