Sorry for you lost, Jaap.
I really admire what you've done, assuming this is your first HLD it is good work – even it is blown up.
You and Leon should examine exactly why it exploded. Looking at the fd, I think you are asking a lot from this bowwood. The break is at an area where the limb seems to be thinner. It started as a tension break, after that it splitted (IMO).
I personally would use a risky wood like this with all the knots. A HLD requests the best stave ever, no knots and evenly high crown.
I like the tools you've shown, but I don't think you can get with them the right depth. Wood is not an industrial product, so we have to react on the changes at the back. If there is a hump, follow the geometry on the belly. This can only be done with the scraper (at least in the final tillering stadium) and a caliper.
Back to the fd:
I couldn't find the specs, how long was the bow, how long non bending areas?
And when you draw the bow on the tiller tree, be careful to hold not that long!
I'm convinced elder is good bow wood, not osage – but good! It just needs to be a bit longer, or a bendy handle.
My HLD theory and experience:
A HLD needs less mass compared to a flat or a recurve (same weight). So there is more energy on the arrow.
Meanwhile I've made a bunch (at least about 20) of HLDs, and my experience is they all outperformed bows of same drawweight with common designs.
Example: a little elder bendy handle HLD (
http://primitive-bows.com/elderberry-hld-4028-no-37/) shoots 10fps faster than a really well made osage recurve (
http://primitive-bows.com/bowquiverarrow-set-for-a-my-wife-4028-no-27/).
I have some of them chrono tested, unfotunately I don't own a chrony myself.
Leon: „Take two staves from the same tree an tiller them at the exact draw weight and mass, one hld and one flat. Would that work???“
IMO: No, assuming the have same length and same length bending parts, the HLD is the lighter bow for sure.
Now let's have a look at the cross section pic:
What you've created I would call a semi-HLD. Will say, the 'moon' is too thick, the limb cannot flatten out. So you will loose same advantages from a real HLD. For further info:
http://primitive-bows.com/hld-a-new-progressive-design-for-selfbows/Your cross section is a good mass saving design, but provokes a lot of stress in the ridges.
It wasn't obviously not a problem on your bow, but I found some minor bow woods couldn't withstand without starting to chrysel.
At least:
Don't give up making HLDs. Lot of work – I know, but a successful is a really fun to shoot.
And you've done already great work.