A friend contacted me a while ago, seems he knew a fellow named Jimmy who wanted to learn to make a bow. Jimmy already made his own arrows and did a fantastic job on them. He called me last night and arranged to come over tonight. I admit I forgot about him coming, but was glad to meet him.
We went to the garage and looked over a bunch of different kinds of bows and talked a little about what he wanted to make. He settled on an osage selfbow, he's shooting for 60lb@28". We rummaged through some staves and billets and found a nice set of 36" billets that had bark and sapwood removed and were seasoned two years. These billets are btter than any stave I have, and will give him a chance to make a splice. They have fairly tight growth rings (1/16" or so) and probably 75% summer growth. I showed him how to chase a ring and he went at it, got both billets chased nicely tonight. Pretty good for having never picked up a drawknife before. He does work construction though so he's no stranger to wood and tools. There's a little island of wood in the middle of one stave, it is a bit of a dip and rather than have him dig it out I thought we'd wait till the billets are sawed to shape.
I showed him how to lay out a bow, he drew a centerline down the crown of each billet and laid out a pattern that is 1.5" wide to midlimb, tapering to 1/2" tips. As you can see, one billet has a dogleg at the handle end, we laid out the pattern following the grain and I think we'll try to straighten that setion with heat. It'll be a challenge but I think it can be done. Might have to cut the section thinner than a handle if we can't get it straightened, and glue a handle piece under the splice. But I want to try straightening it first while its still thick enough to make a handle (1.5"). I also debated cheating in that area and just cutting it out straight, there's enough width that we could get away with it. There'd be a few inches of working limb and the fade that would have some runout of grain though. I think it would work but I'm going to try heat-bending instead. At worst I'll just dig out another billet and start from scratch. Anybody have an opinion on this?
Next week we'll cut it out, heat-bend it straight and give it some reflex. If that goes well, we'll maybe do the splice and glue it up. That'd be a good two hours worth of work I think.
I'm glad to be having a weekly bow night again. I'll keep you posted on Jimmy's progress. I think we can get this bow through tillering stage in maybe four sessions.
[attachment deleted by admin]