Author Topic: Recurve jig build-a-long  (Read 19230 times)

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Offline VicNova

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Recurve jig build-a-long
« on: August 30, 2012, 12:27:44 pm »
Hi there,
I am new to the forum and I was wondering if anyone would be interested if I made a tutorial on how to build a recurve jig?
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #1 on: August 30, 2012, 06:21:07 pm »
Here is what you will need:

2-sheets of 5/8" thick plywood

1 1/4" finish nails

Saw(tiger saw, band-saw, or handsaw)

wood rasp

Drill

1" wide drill bit

wood glue

6 clamps and or a vise
 

Ypsilanti,  Michigan

Offline osage outlaw

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Re: Recurve jig build-a-long
« Reply #2 on: August 30, 2012, 10:27:32 pm »
I would like to see it.  Thanks for posting
I started out with nothin' and I still got most of it left

Offline Fred Arnold

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Re: Recurve jig build-a-long
« Reply #3 on: August 31, 2012, 12:17:23 am »
I'd like to see it also. Getting prepared to make some forms and could use the help of a tutorial with pics.
I found many years ago that it is much easier and more rewarding working with those that don't know anything than those that know it all.

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #4 on: August 31, 2012, 12:32:49 am »
First I clamp together the boards with the c-clamps.

Then I trace the curve outline on the wood. For this step I use an actual bow limb to model the curve after , but you could also freehand it.
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #5 on: August 31, 2012, 12:34:50 am »
Next I draw in a lip at the bottom so that a bow tip can be held in place with a clamp.
« Last Edit: August 31, 2012, 01:20:10 am by Victor99 »
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #6 on: August 31, 2012, 12:41:31 am »
Next I securce the whole thing to a solid surface. Since I don't have a vise , post and bar clamps will have to do.

Then I start cutting away all the bulk wood and get as close to the outline as possible. A tiger saw really works great for this step.
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #7 on: August 31, 2012, 12:47:38 am »
After I have the rough cut outline I take a nice big rasp and smooth out the curve as best as possible. It doesn't have to be super fantastic or anything, a few little dips or gouges has never been a problem when using the jig.
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #8 on: August 31, 2012, 12:54:59 am »
After that I cut out the lip on the bottom of the jig.

Once that is complete the jig should look roughly like the last picture.
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #9 on: August 31, 2012, 01:02:07 am »
After that is finished I gather all the tools below.

Then I spread wood glue on both surfaces.

After that I line up the pieces together as best I can and press them firmly together.
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #10 on: August 31, 2012, 01:10:48 am »
Next I nail it up till it is secured around the whole thing.

I do this to both sides instead of clamping the jig in place.

It seems to work well. 
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #11 on: August 31, 2012, 01:16:38 am »
For the final step I grab the drill and a 1" boring bit.

I drill two holes, one close to the actual curve and one further back on the jig.

These holes are made for clamps to hold the bow in place on the form.

« Last Edit: August 31, 2012, 01:23:07 am by Victor99 »
Ypsilanti,  Michigan

Offline VicNova

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Re: Recurve jig build-a-long
« Reply #12 on: August 31, 2012, 01:19:07 am »
 Well there's the finished jig ready to turn those longbows into recurves.


Please let me know what you thought of the build-a-along and be sure to post any questions you have.  :)
Ypsilanti,  Michigan

Offline Adam

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Re: Recurve jig build-a-long
« Reply #13 on: August 31, 2012, 06:48:46 pm »
I like it!  Thanks for posting.

Offline osage outlaw

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Re: Recurve jig build-a-long
« Reply #14 on: August 31, 2012, 10:01:13 pm »
You need to get a bandsaw and a vice.
I started out with nothin' and I still got most of it left