You guys don't laugh, but I had to try to salvage it. Here is the story behind it and pics...
After I got my trade bow sent, my next project was a bamboo backed ipe for Half Eye who sent me a really nice ash backed elm bendy handle bow. (I'll post some pics, later) This was my first attempt at gluing in some reflex. Since I have little experience with tillering bows with reflex, I kept it to a minimum by putting the tips on 1" blocks, clamping down the limb about 14" from the tips and then wrapping them. Here are a couple of pics of the bow. This one is at rest on the tiller tree.
another pic...
I really liked how the glue-up turned out. The shape of the bow was great and tillering was a breeze....until. I had the bow braced and pulled to about 20". All of a sudden a hinge appeared about 6" from the tips....or what I thought was a hinge. It turned out to be that the glue had "failed" and a gap appeared between the laminations. I tried re-gluing and the same thing happened. I won't bore you with the details, but I have used tb 2 and 3 several times and never had the glue fail. The was the first time, however, I had glued in reflex and that is the only place it failed. After reading up on the titebond glue, their site says to give a "stressed joint" 24 hours to cure. In the past I have only waited overnight for straight glue ups. I think when I took the straps off after about 12 hours the glue was not ready for the stress put on the relex and eventually gave way. The only way I could see to repair it was to sand down the gummy surface of the bamboo where the glue line failed. The only way I could think of to do that was to remove it and put it on the belt sander. After I got it cleaned up I put it back on, but had a gap where the kerf of the saw was.
I filled it with a sliver of bamboo and sanded it all back down. I did the glue up with a gap filling 3500 psi epoxy. Here it is all sanded down ready for the rawhide and wrap.
Well...is it an impossible fix??