This is my first hickory backed ipe bow. I was hoping it would be my trade bow. Maybe you guys can help me figure out a way to save it. First, let me say I started out with a relatively thin piece of ipe (I know you don't need much). I ordered a board several months ago and followed the cutting method below to get as many bows as I could from a bow. This came from the poor folks bows site.
Here is my intial glue up. I started with a 3/16 piece of hickory backing since my ipe was so thin.
a closer view...
I used TBIII. I cleaned the ipe with alcohol before the glue up. I decided to use a 2-layered handle build up of poplar next to the ipe with cocabola on top. I thought I took a pic of the handle glue up, but I guess I didn't. The reason I picked poplar instead of a hard wood, was I thought it would be easier to work next to the ipe without getting a hinge.
First let me say that I made the mistake of buying a cheap bandsaw when I started learning this and realized quickly that you can destroy a stave, or board quickly if you make a mistake. Most of my cuts on the band saw looked like the ocean on a windy day anyway. I took a chance and tried my table saw for my cut out and taper on this one and got lucky.
Then it came time for the more detailed work. As I have acquired more tools such as scrapers, files, spokeshave, etc. I have been trending toward using them more and less power tools. So I started off by trying to clean up the saw marks with the scraper. I must have the wrong blade on my table saw, because that took forever. I even tried to use a file, but the ipe started coming off in big chunks. Is this normal or is the piece I have dryer than usual? Since I had no choice, I was forced to use the belt sander. After I got is all evened out I started with the long string. The right limb was a little stiff, so I too some more off and the next try, Believe it or not, it looked pretty even! Then, when I tried to brace the bow again, the unthinkable happened...
Yes, the old handle pop off!! The first time it has happened to me.
First a couple of pics of the tiller....without the handle, unfortunately. Here it is at 15". It is 40#, so far at this draw length. I think I am fine to get to 50 or so #...don't you think?
Here is the same shot with arc shown...
I know the tips are kinda stiff, but my question is, or my potential options are
1. glue the handle back on and wrap the ends. This will conceal the layered look handle, though.
2. Drill it with my drill press and glue in pins. There will be a leather handle anyway.
3. Make a bendy handle bow and build the handle up with leather or something.
I really need your feedback on this one. Thanks!!