This has been fun for sure. I went back out and checked the set and the normal limb had gone back to straight. The character limb still had an inch and a half of set. I decided to toast the belly of this bow and see if I could reduce the set. I do like the look of toasted osage.
I only pulled the bow to 26" after toasting it. The draw weight increased from 51#@28" to 55#@26". I had a funny feeling and pulled the bow off the tillering setup and found this:
and it clicked that I'd heard a tic at one point yesterday but couldn't find a lifted splinter or crack so I assumed I misheard and went on. I'm flabbergasted that the bow didn't blow up with such a bad grain violation. I was only at about 25" of draw when it happened and I went all the way to 28" ... and it held together.
Osage is good stuff.
Not sure how I missed that grain, I remember this stave was a tear-out when trying to get 2 smaller staves from one larger one. Obviously I was in too big a hurry. Given that this bow survived up to now I'm going to superglue this one and wrap it with thread. I had toyed with flipping the tips to improve the string angle, not sure if that's still a good idea or not. One way or another I need to take more twist out of each limb tip.
George