Ok so here is my rendition of a dowling jig I saw on Youtube a while back. had some time last night to be out in the shed with my son and tried it out. I was REALLY surprised at how well it works! I took some 3/8" square stock I've had for a while and drilled an 11/32 hole in some oak. with the bandsaw I cut just to the edge of the hole and then clamped a sawzall blade to it so the teeth were facing into the direction of the square as I was drilling it through the hole. I tapered the square stock just so it would fit inside and started drilling. you have to go at a medium pace or it tends to want to get a little friction burned. I couldn't be happier with it, especially since it cost me nothing, just a few minutes to set it up.
Mark
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